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Wednesday, January 26, 2011

With Orbel Photo Etching - Enhance Your Business Productivity

Photo etching has given a favorable edge to various growing industries. Its high usage in industrial, aerospace and other commercial sectors have marked its effectiveness and performance by all means. Better than any other standard conventional methods, this process has significantly improved the way of designing and creating metal parts in the industries. This exceptional method is highly desirable by large scale manufacturing unit where speed and precision matters. While meeting all the production schedules it is great in reducing expenditure. This quick, precise, economical and flexible process by all means gives better efficiency and performance to business in various dimensions.

Photo etching is actually nothing but an effective process in cutting metal without any burrs. Once the etching takes places the parts can be given a finishing touch in variety of ways. Most commonly used to etch thin brass sheet to produce cockpit details for aircraft, windows and doors for buildings and even miniature plants like ferns this process is of great benefit. Also used in the manufacturing of printed circuit boards and semiconductor devices on glass, and in the preparation of metallic specimens for microscopic observation it is of great usage to industrial work. With no heat affected zones, dross or striations they incorporates low tooling cost.

Cost effective at high volume production with short engineering design cycle, Photo etching can be applied to produce products for a variety of markets to include medical, defense, communication, automotive, design engineering, architecture, retail etc. Used on conventional materials like Stainless Steel, Copper Alloys, Aluminum, Kovar, Invar, Brass, Beryllium Copper, Copper-Nickel and exotic materials like Titanium, Nitinol, Molybdenum, Co-Cr Alloys, Inconel, Hy-Mu 80, and Magnesium they ensure results.

Today, there is a need to cater perfectly to the demand of customers with higher quality, great technology in short span of time and with these promising abilities, Orbel Corporation stand with its dynamic years of experience. Extremely competitive and professional in their services, Orbel Corporation takes pride in supporting customers with their necessary requirements. Facilitating clients with EMI Shielding, RF Shields, we are major suppliers of metal stampings, electroplating, and passivation services. Being a recognized leader in extrapolated foils with specialty in tin-plated and nickel-plated copper foil and specialized in processing the lightest gauge materials and the broadest range of widths, Orbel corporation bags excellence.

We take care for all your need and make sure that you and your business grow in leaps and bounds. If you desire for our incredible services do contact us or log on to http://www.orbel.com/ for more details.

Wednesday, January 19, 2011

Orbel Corporation Chemical Etching – One Stop Source for Getting Meticulousness in Materials

Chemical Etching has gain ample importance in the industries. Vastly used in different sectors like manufacturing, aerospace, industrial and commercials sectors, this process is of great help in dissolving unwanted materials such as semiconductors, glass and metals by ensuring a desired shape to the material needed. This exclusive process by all means tackles only the exposed material and extensively used in PCB and semiconductor industries where micro fabrication plays an important role. Different etchants are used depending on the materials that need to be etched. Common etchant that is used for silica is Hydrofluoric acid and for aluminum components sodium hydroxide do wonders.

Accompanied by name of Industrial etching, chemical etching very well dissolves the undesired parts of desired components. This cost effective and precise technique include swabbing and immersion where swabbing is ideal for controlled etching and immersion deals with uniform etching as the part gets completely sunken. This inexpensive and fast process is ideal for producing complex components and can be best used for production of brittle parts which are small in nature and traditional fabricating techniques like laser cutting or stamping cannot be deployed without damaging the final component. Its applicability in microprocessors and printed circuit boards is highly effective. For the shallow removal of metal from aircraft exterior panels, missile outer panels etc, they are of immense value. Availability of Finger Stock, RF Shields have ensured new dimension to the industrial work process.

Though you can easily adopt this unique process at your work station, it matters when it comes to precision because this is not something that you can work out easily with certain materials. However, carrying activity of chemical etching is a competent task which requires skilled people to work on. For all your emerging problems you can always look for Orbel Corporation, who is expertise with their state of art technology while maintaining tight tolerance with the metal parts. With no major investments, no metal stress or part deformation, Orbel Corporation, the leading manufacturer of thin gauge, tight tolerance photo etched metal components bag excellence for their remarkable services.

This unique technology has been commercially used during World War Two for producing gun sight reticles and till today holds momentum for exceptionality. You can facilitate your need for precision in metals by going for Orbel Corporation and visiting their respective site for more information.

Tuesday, January 4, 2011

Impact of Chemical Milling on the Emerging Metal Market

Chemical Milling is known for their high end technology. With scientific research and discoveries in field of metal development, it has gained huge importance. Altogether, if stated this milling ensures high end performance with definite results. Chemical Milling is actually a method of shaping a metallic work piece by removing large amount of metal. Exclusively used in aerospace and aircraft industries, this milling reduces weight in countered parts. Configured with advanced technology this chemical machining process is also known by Chemilling machining or Contour machining or etching.

Four Important Steps to Necessitate Chemical Milling
Chemical milling usually entails four important steps which include cleaning, masking, etching and de-masking. Foremost the area on which chemical milling is to be done are degreased and cleaned thoroughly to ensure good adhesion of the masking material and uniform material removal. Then the masking with tapes or paints is applied. If required, the maskant that covers various regions that require etching is peeled off by the scribe-and-peel technique. The exposed surfaces are machined chemically with etchants. After machining, the parts are washed thoroughly to prevent further reactions. The rest of the masking material is removed and the part is cleaned and inspected. With the invention of Circuit Board Shield and RFI Shielding it has become easier to prevent electronic system from radiation effect. Equivalently Chemical Milling is also of tremendous help.

Pros of Chemical Milling
Chemical Milling is highly beneficial when put to use. Mark of excellence in usage, it ensures perfection. With no effect on the work piece and low capital cost, this milling is of great value. With good surface quality, it helps in quick and easy design changes. Requirement of less skilled labor and less investment, make this milling a great time saver.

Need In Emerging Metal Market
Chemical Milling is highly desirable by various sectors. Its emerging demand has proved it extremely beneficial where precision of metal parts need to be maintained. Marked with flexibility and reliability, it has won recognition. Know for better, faster and cheaper reasons Chemical milling provides unique solution to the engineers.

In the field advanced technology Circuit Board Shield and RFI Shielding has also got importance in relevance to chemical milling. Helping in preventing radiation CBS is known for strongest cover retention in the industry. With RFI shielding it becomes easier to prevent electro-magnetic interference. With this and many more information, you can always avail handful suggestions and latest updates by visiting various online sites and utilizing resources in the best possible way.
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